AUDI G28: THE GOOD, THE BAD, AND THE UGLY

Audi G28: The Good, The Bad, And The Ugly

Audi G28: The Good, The Bad, And The Ugly

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How to Replace an Audi G28 Engine Speed Sensor

In this video Charles the Humble Mechanic shows how to replace the G28 engine speed sensor. This sensor is situated at the edge of transmission just above the flywheel gear. It transmits a signal to the ECU via a grey wire T55/49, then to the tachometer on the instrument cluster.

1. Engine Speed Sensor

The grey wire is situated on the edge of transmission, just above the flywheel ring. The sensor transmits an electrical signal through the grey wire to pin T55/49. The ECU uses this information to control fuel and boost. It also sends an indicator to the G5 Tachometer within the instrument cluster.

The sensor is used to connect the G40 Camshaft position Sensor. The ecu needs to be aware of when the crankshaft has reached TDC, and the position of the camshaft, to trigger the spark and injectors.

If this sensor fails to function, the ECU will display a P00160 error code. This indicates that the Crank Shaft is out of sync with the Intake Camshaft. It could also be a sign of a chain stretch or a jumped chain link in the upper chain of timing. The code won't appear without the additional information provided by other sensors (G4 or G40).

It's a bit tricky to test as there are various pins on the connector, and each one has different functions. The best way to do it is to measure the resistance between the ECU and the sensor. If the sensor is operational, it should be reading around 1000 ohms. Look for signs of coolant or oil in the connector bay if you are experiencing issues with this component.

2. Injectors

Yesterday, while accelerating at full speed from the highway paytoll, I experienced a big cut in power as if the engine was running out of gas or the injectors aren't firing anymore. I took out the spark plugs this morning and found that 3 were drenched in gasoline and the fourth was dry. I placed a tissue over each hole in the injector and when I start the engine with no sparks, the ones that have gazoline pop right out. The 4th one remains closed. I tested the ground connection on ECU pins 14/55/30/55/48/55/14/55/48/ I got zero Ohm. I assume that the problem is somewhere else.

I also tried to reset PID but without success. The car will start when the G28 is unplugged, and it runs fine with the G28 connected. However the intermittent misfire issue persists at higher RPM. The temperature sensor for coolant (G62) shows the wrong temp value -49c even when i unplug it. I also noticed that the oil gauge in the cockpit shows 2 bar but the actual pressure is zero.

I don't know what to do. I believe that I've all other click here possibilities out. However, i'm afraid that i might have missed something. Let me know If you have any suggestions! TIA!

3. Fuel Pump

The fuel pump of the g28 gets a signal from the RPM sensor. The GM-style transmitter is identical to the G4 and both are used in the 80, 100 200, UrS and RS2 cars which is why you can easily locate one at a wrecking yard or in a local parts store. It is easy to test them: simply put your DMM into resistance mode and determine get more info the distance between pins 1 and 2 (with the bump at the connector end facing up). They must be infinite Ohms.

4. ECU

Our 20vt turbo (3B, AAN, ABY and ADU) engines have an ECU audi replacement key that has to know the position and speed of the crankshaft to make decisions regarding fuel injector timing etc. It makes use of a Crank Position Sensor G4 and an Engine Speed Sensor G28 to accomplish this. audi convenience key If you have a problem with either of these sensors, the diagnostic scanner will show the codes that could trigger an engine shutdown.

Some of the symptoms of a failing G28 sensor are an inaccurate rev counter for the gearbox and gears that shift faster than normal and/or misfiring when in gear. If you more info are experiencing any of these issues, it is most likely that your sensor is deteriorating and should be replaced. The good thing is that they are very affordable and readily available particularly in the case of the Bosch model, like ours. Alternatively, the GM version of this part is also a good choice.

5. Tachometer

A malfunctioning engine speed sensor could be the reason behind a slew of issues in your car. It is a crucial part of your Audi's transmission, since it relays information to the ECU about how the car's crankshaft is turning. When this sensor fails, it will affect the performance of the transmission and the other car's components.

The G5 engine speed sensor is situated on the edge of the transmission just above the flywheel ring gear and sends a signal to the ECU at pin T55/49 through a grey wire. The ECU uses this signal to regulate fuel and boost, and also timig. It also sends it to the G5 Tachometer located in the instrument cluster. You can test for sensor failure by examining the continuity of the sensor to the tachometer. Additionally, you can check continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]) and between pin T6a/1 and pin T26a/12. There should be the resistance to be around 1000 ohms between these points. This is a standard component across the Audi 80, 100, 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU. Good ones might be availble in wrecking yards.

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